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Cyclone

Description

Industrial cyclones typically consist of a vertical cylindrical body with a conical base, allowing particles to spiral downward and collect at the bottom, while cleaner gas exits at the top or side. These systems are entirely mechanical, with no moving parts, simplifying maintenance and ensuring reliable operation. The construction materials commonly include carbon steel, stainless steel, or specialized alloys, tailored to withstand erosive or corrosive environments.

Key Features

  • Centrifugal force for efficient dust and particulate separation—mechanical
  • Heavy-duty construction with abrasion-resistant materials and linings for long service life
  • Low cost of ownership due to simple design
  • And low energy consumption. allowing adaptation to different process volumes and dust loads
  • Explosion venting
  • And pharmaceutical/food-grade finishes
  • No filters or moving parts
  • Modular designs for single or multi-cyclone configurations
  • Minimal maintenance
  • Optional features include refractory linings for extreme temperatures
  • External insulation

Technical Specifications

Airflow capacity ranges from 300 to 13,000 cubic feet per minute (cfm), or 510 to 22,082 cubic meters per hour (m³/h), depending on cyclone size.​ Pressure drop across the device can vary from 3.7 to 18.8 inches water gauge (“wg”), influencing energy requirements.​ Inlet velocities typically range between 3,580 to 7,465 feet per minute (fpm).​ Operational temperatures can exceed 2,000°F in high-temperature versions.​ Particle removal efficiency commonly exceeds 99% for particles larger than 20 microns, with some models capable of handling sub-micron particulates.​ Units can feature various base options (drum, hopper, cabinet), removable cone sections, explosion-proof motors, and pressure vessel construction for demanding environments.

Applications

Woodworking and Construction: Capturing sawdust, wood chips, and shavings, improving air quality and preventing equipment damage,Metalworking and Fabrication: Removing metal dust and fine particulate from grinding and cutting operations, Power Generation & Cement: Collecting coal dust and mineral particles for environmental compliance and equipment protection